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The challenges for both sides were enormous. The production line at PS PrintService comprises a six-colour MetalStar 4 press, a sheet management system to allow ejection and re-insertion of the metal sheets, and a triple-box stacker with overhead vacuum sheet brake.

It combines maximum flexibility with ultimate production quality. The functions of the individual components are automated to achieve the shortest possible job changeover times. As a result, even short runs can be handled profitably. The line configuration was tailored specifically to the customer's requirements. Operation of the MetalStar 4 was shifted to the drive side so that the consoles of the new line and the existing MetalStar 2 could be installed on the same side for maximum convenience.

The DensiTronic colour measurement and control system, which guarantees perfect adherence to the required colour values and automatically proposes any necessary corrections during production, was configured for use with both lines at PS PrintService.

At the same time, the MetalStar 4 is equipped with an efficient ink mist extraction system that removes arising ink mist directly at the source, this being at the inking unit itself. It prints according to the same principles as our 'old' press, namely in offset, and I hope that is something that will remain with us for many years to come. Offset is after all a process where you can still 'feel' what printing really means.

Even so, the latest technologies also represent the next step in terms of Digitalisation 4. They have enabled full integration between job management, pre-press, production and controlling. Plate changes, roller washing, adjustments and reaction times - everything is so much faster. It takes less time to prepare the upcoming jobs with LogoTronic and they are then ready to be called up immediately. I can control and monitor everything absolutely intuitively using the new console.

The new system is a huge leap forward compared to the older line," adds printshop manager Daniel Suffner. The MetalStar 4 at PS PrintService is equipped with the following features: ErgoTronic console An intuitive user interface on all touchscreens, together with ergonomically designed operating panels, simplifies operation. At the ErgoTronic console, the heart of the operating system, all functions can be controlled conveniently by using a inch touchscreen monitor.

For example, job changeover programs can be selected and new print jobs can be prepared. The inch wall screen displays the results from the measuring systems. The 75" wall screen displays measurement results. All data for repeat jobs are saved reliably.

How can you solve this? New: cutter calculations in MultiPress MultiPress has recently added new capabilities for cutting and milling machines to its already extremely powerful calculation engine which incorporates all common production techniques for sign and large-format production.

The information on all possible substrates and shapes is also included in the final price calculation of MultiPress. MultiPress maintains a rich database of information on various brands and types of cutting tables, and also takes into account the materials used in the finishing. Whether you are working on a Zund, Summa, Aristo or Kongsberg cutting table and whether you are processing forex, di-bond, corrugated cardboard or cutting foil, MultiPress can calculate the exact processing speed for each job.

This calculation is made on the basis of: the machine specifications material and tooling information the cutting information from the print job itself, for clean cutting, contour cutting, scoring or milling You don't just get an estimate but an extremely accurate calculation.

For each cutting job, MultiPress can now calculate exactly how much time the cutting table will need to complete each job. This enables you to make accurate calculations and strong quotations for the complete production of sign and large-format products, and avoids surprises in your planning and in the final invoice.

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